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                       AIR ONE SOLAR
                       CHARGE CONTROLLERS FOR OFF GRID IN STOCK
.

          MORNINGSTAR HAS BEEN PROVEN FOR MORE THAN 20 YEARS IN RELIABILITY.
                        CHOOSING THE RIGHT CHARGE CONTROLLER FOR YOUR APPLICATION INCREASES
                                      BATTERY LIFE AND OVERALL PERFORMANCE AND RELIABILITY.


MORNINGSTAR PRODUCT GUIDE & SPECIFICATIONS
MORNINGSTAR TS-MPPT-60-LIT W/METER                                                IN STOCK $699.95                 

Morningstar’s TriStar MPPT TS-60 solar controller features TrakStar Technology™, an advanced maximum power point tracking (MPPT) battery charger for off-grid photovoltaic (PV) systems up to 3kW. The controller provides the industry’s highest peak efficiency of 99% and loses significantly less power compared to other

MPPT controllers. This particular model includes a Remote Temp Sensor. 

The TriStar MPPT features "smart tracking" that maximizes the energy harvest from the PV by rapidly finding

the solar array peak power point with extremely fast sweeping of the entire I-V curve. Unlike theMPPT TS-45,

the MPPT TS-60 has an ethernet port for a fully web-enabled interface. Both products allow you to log up to

200 days of data. This version also comes with a pre-installed meter.

This charge controller will require DC disconnects and typically a combiner box with fuses or breakers for

wiring the PV input. See related items for an appropriate battery breaker and combiner box.


  • 99% peak efficiency
  • Extensive electronic protections
  • Recognition of multiple power points during shading or mixed PV arrays
  • Excellent performance at sunrise and low solar insulation levels
  • Enables system monitoring, data logging and adjustability.
  • Robust thermal design and no cooling fans
  • Parallel circuit design provides less stress and longer life for electronic components
  • No mechanical relays
  • Extensive electronic protections including PV short circuit protection
  • Epoxy encapsulated inductors and conformally coated printed circuit boards
  • Pre-installed digital meter face
  • MPN: TS-MPPT-60M
MORNINGSTAR TS-MPPT-60                                      IN STOCK $629.95

Morningstar’s TriStar MPPT TS-60 solar controller features TrakStar Technology™, an advanced maximum power point tracking (MPPT) battery charger for off-grid photovoltaic (PV) systems up to 3kW. The controller provides the industry’s highest peak efficiency of 99% and loses significantly less power compared to other

MPPT controllers. This particular model includes a Remote Temp Sensor. 

The TriStar MPPT features "smart tracking" that maximizes the energy harvest from the PV by rapidly finding

the solar array peak power point with extremely fast sweeping of the entire I-V curve. Unlike the MPPT TS-45,

the MPPT TS-60 has an ethernet port for a fully web-enabled interface. Both products allow you to log up to

200 days of data.

This charge controller will require DC disconnects and typically a combiner box with fuses or breakers for

wiring the PV input. See related items for an appropriate battery breaker and combiner box.

MORNINGSTAR TS-60                                                                IN STOCK $239.95

Morningstar's TriStar-60 Controller is a three function controller that provides reliable solar battery charging, load control or load diversion regulation. This controller operates in only one of these modes at a time but, two or more controllers may be used to provide multiple functions. The TriStar-60 uses advanced technology and automated production to provide exciting new features at a competitive cost.

The TriStar-60 is UL listed and is designed for both solar home systems and industrial applications.

Optional: Morningstar's Remote Temperature Sensor (RTS) provides very accurate battery charging in solar systems that experience temperature variations during the year. Use with the TriStar for battery charging or diversion control modes (not for load control mode) whenever the temperature of the battery varies more than 5°C (9°F) during the year. When used with the TriStar™ controller (no on-board temperature compensation), the RTS adjusts charging for temperature changes at the battery.


  • Dimensions (LxWxH): 2.8 × 5.0 × 10.3 inches
  • Weight: 4.7 lbs
  • 100% solid state microprocessor controller
  • Rated for 45A at 12, 24, or 48 volts
  • Includes RS-232 communication port for customizing controller set points or data logging
  • Optional on-board meter and remote meter
  • Provides extra bending room for large wires
  • Ratings to 60A at 48 VDC will handle solar arrays up to 4kW
  • Designed for mechanical fit on Xantrex power panel or Outback PSDC
  • MPN: TS-60
MORNINGSTAR TS-MPPT-45                                                      IN STOCK $582.95

Morningstar’s TriStar MPPT TS-45 solar controller features TrakStar Technology™, an advanced maximum power point tracking (MPPT) battery charger for off-grid photovoltaic (PV) systems up to 3kW. The controller provides the industry’s highest peak efficiency of 99% and loses significantly less power compared to other MPPT controllers. This particular model includes a Remote Temp Sensor. 

The TriStar MPPT features "smart tracking" that maximizes the energy harvest from the PV by rapidly finding the solar array peak power point with extremely fast sweeping of the entire I-V curve. The TriStar MPPT TS-45A enables system monitoring, data logging and adjustability. It has a meterbus for communications between compatible Morningstar products and a Serial RS-232 connection for personal computers. 

This charge controller will require DC disconnects and typically a combiner box with fuses or breakers for wiring the PV input. See related items for an appropriate battery breaker and combiner box.
MORNINGSTAR TS-45                                                                  IN STOCK $209.95

Morningstar's TriStar-45 Controller is a three function controller that provides reliable solar battery charging, load control or load diversion regulation. This controller operates in only one of these modes at a time but, two or more controllers may be used to provide multiple functions. The TriStar-45 uses advanced technology and automated production to provide exciting new features at a competitive cost.

The TriStar-45 is UL listed and is designed for both solar home systems and industrial applications.




Optional: Morningstar's Remote Temperature Sensor (RTS) provides very accurate battery charging in solar systems that experience temperature variations during the year. Use with the TriStar for battery charging or diversion control modes (not for load control mode) whenever the temperature of the battery varies more than 5°C (9°F) during the year. When used with the TriStar™ controller (no on-board temperature compensation), the RTS adjusts charging for temperature changes at the battery.


  • Dimensions (LxWxH): 5.5 × 11.4 × 5 inches
  • Weight: 4.7 lbs
  • 100% solid state microprocessor controller
  • Rated for 45A at 12, 24, or 48 volts
  • Includes RS-232 communication port for customizing controller set points or data logging
  • Optional on-board meter and remote meter
  • Provides extra bending room for large wires
  • Ratings to 45A at 48 VDC will handle solar arrays up to 4kW
  • Designed for mechanical fit on Xantrex power panel or Outback PSDC
  • MPN: TS-45
MORNINGSTAR PS-30M                                                              IN STOCK $179.95

Morningstar’s third generation ProStar™ PWM charge controller offers additional features and capabilities while maintaining the same form factor, quality and reliability that has made the ProStar the world’s leading mid-range PWM solar controller for professional and consumer applications since 1995. The PS-30M includes a high resolution graphical meter to adjust settings and display logged data with the capability to store up to 256 days of data logging. The PS-30M also features advanced programmable lighting controls and enhanced surge rating for heavy DC loads. The 100% solid state PS-30M controller has an estimated service life of 15 years.


  • Dimensions (LxWxH): 4.1 × 6 × 2.2 inches
  • Weight: 1 lbs
  • 12V or 24V
  • Estimated 15 year life
  • IEC 62109 compliant
  • PWM series battery charging (not shunt)
  • Parallel for up to 300 amps
  • Temperature compensation
  • Tropicalization
  • No switching or measurement in the grounded leg
  • 100% solid state?Very low voltage drops
  • Current compensated low voltage disconnect (LVD)
  • Capable of 25% overloads
  • Transient surge protection
  • MPN: PS-30M
MORNINGSTAR PROSTAR CONTROLLER 15 OR 30 AMPS AT 12/24/48 VOLTS
MORNINGSTAR SUNSAVER DUO SSD-25RM                   IN STOCK $189.95

Morningstar’s SunSaver Duo is an advanced PWM two battery controller for RV’s, caravans, boats and cottages. This product will charge two separate and isolated batteries at the same time, such as a “house” and an engine battery, based on user selectable priorities. 

The SunSaver Duo employs Morningstar’s legendary SunSaver controller technology, whose long-term track record for high reliability and improved battery charging is well-recognized in the solar industry. This controller also includes a backlit remote meter which may be mounted in or on a wall, and displays digital and pictorial status information about the solar power system. 

The SunSaver Duo is epoxy encapsulated for environmental protection, is user adjustable via DIP switch or connection to a personal computer, and has an optional remote temperature sensor.


  • Dimensions (LxWxH): 2.2 × 6.7 × 1.6 inches
  • Weight: .6 lbs
  • Two Battery Charging
  • Provides Useful Information
  • Lower Cost
  • Easy to Install
  • Longer Battery Life
  • Extensive Electronic Protections
  • Highly Reliable
  • Epoxy encapsulation protects the controller against dust and high humidity.
  • Efficient electronics and a conservative thermal design allow the controller to operate reliably at high temperatures.
  • Five year warranty and estimated 15 year life.
  • MPN: SunSaver Duo
MORNINGSTAR DUO 12 VOLT CHARGE CONTROLLER



MORNINGSTAR SUNSAVER DUO SSD-25                                  IN STOCK 99.95

Morningstar’s SunSaver Duo is an advanced PWM two battery controller for RV’s, caravans, boats and cottages. This product will charge two separate and isolated batteries at the same time, such as a “house” and an engine battery, based on user selectable priorities. 

The SunSaver Duo employs Morningstar’s legendary SunSaver controller technology, whose long-term track record for high reliability and improved battery charging is well-recognized in the solar industry. This controller also includes a backlit remote meter which may be mounted in or on a wall, and displays digital and pictorial status information about the solar power system. 

The SunSaver Duo is epoxy encapsulated for environmental protection, is user adjustable via DIP switch or connection to a personal computer, and has an optional remote temperature sensor.


  • Dimensions (LxWxH): 2.2 × 6.7 × 1.6 inches
  • Weight: .6 lbs
  • Two Battery Charging
  • Provides Useful Information
  • Lower Cost
  • Easy to Install
  • Longer Battery Life
  • Extensive Electronic Protections
  • Highly Reliable
  • Epoxy encapsulation protects the controller against dust and high humidity.
  • Efficient electronics and a conservative thermal design allow the controller to operate reliably at high temperatures.
  • Five year warranty and estimated 15 year life.
  • MPN: SunSaver Duo
MORNINGSTAR SS-MPPT-15L-12V                                  IN STOCK $279.95

  • Dimensions (LxWxH): 2.5 × 6.6 × 2.9 inches
  • Weight: 1.3 lbs
  • Maximizes energy harvest with peak efficiency of 97.5%
  • Allows the use of high voltage PV modules including thin films
  • Converts 36V or 24V solar to 12V battery charging
  • May be used as a diversion controller for wind or micro-hydro systems
  • MPN: SS-MPPT-15L
MORNINGSTAR SS20L-12V                                              IN STOCK $124.95

  • Dimensions (LxWxH): 2.2 × 6.6 × 1.3 inches
  • Weight: .6 lbs
  • Using solar array voltage to determine day and night, the SunLight provides 10 different lighting control options.
  • By measuring the length of the night, the SunLight’s ON/OFF/ON options provide the capability to turn on the light at sunset, turn off the light after 3 to 6 hours, and then turn on the light again for 1 or 2 hours before sunrise.
  • The length of the night is calculated by taking a 4 night average, and thus it automatically adjusts for seasonal changes in the length of the night
  • The test button helps the installer by blinking the red LED to confirm correct selection of lighting control option, and also turns on the light for 5 minutes to verify that the light is operating correctly.Timer accuracy is within 2 seconds.
  • MPN: SL-20L-12V
MORNINGSTAR SS-20L-24V                                                       IN STOCK $129.95

  • Dimensions (LxWxH): 3 × 7 × 2 inches
  • Weight: .07 lbs
  • Microcontroller digital accuracy
  • Fully automatic operation
  • Ten field adjustable lighting control options
  • Special on/off/on lighting functions
  • Manual test capability
  • LVD override protection
  • Detects day and night using the PV array
  • Suitable for all 12/24 Vdc lamps
  • Sealed/Flooded battery select
  • Temperature compensation
  • Parallel with a SunSaver for 40 amps solar
  • Includes SunSaver battery charging circuit
  • MPN: SL-20L-24V
MORNINGSTAR SK-12-Sunkeeper            IN STOCK $93.95

Morningstar's SunKeeper solar controller, rated at 6 amp or 12 amp at 12VDC, provides a low-cost regulated output directly from the solar module to maximize battery life in small solar power applications. It has an epoxy encapsulation and is rated for outdoor use. It is also designed for extremely efficient power electronics and is rated to 70°C. The Morningstar SunKeeper 6 is certified for use in Class 1, Division 2 hazardous locations which makes it ideal for solar powered oil/gas applications.

  • Dimensions (LxWxH): 2.0 × 3.9 × .5 inches
  • Weight: .3 lbs
  • Epoxy encapsulated and rated for outdoor use
  • Designed using extremely efficient power electronics and is rated to 70°C
  • Certified for use in Class 1, Division 2 hazardous locations, making it an ideal controller for solar powered oil/gas applications
  • MPN: SK-12
MORNINGSTAR SK-6-Sunkeeper                              IN STOCK $59.95

The SunSaver 6 is a PWM controller and can control up to 6.5 array amps (can be parallel for 40 amps or more). The SunSaver's advanced design delivers outstanding performance and value. The SunSaver 6L also has an LVD. The SunSaver 6L 12 volt controller offers most of the same features of the ProStar line, but without the battery status LEDs, automatic equalization or the optional LCD display.

SunSaver's low cost is made possible by Morningstar's unique approach to design and manufacturing: automated production, latest power electronic power technologies, latest control and logic technologies, and high volume manufacturing.


  • Dimensions (LxWxH): 2.0 × 3.9 × .5 inches
  • Weight: .3 lbs
  • Epoxy encapsulated and rated for outdoor use.
  • Designed using extremely efficient power electronics and is rated to 70°C.
  • Certified for use in Class 1, Division 2 hazardous locations, making it an ideal controller for solar powered oil/gas applications.
  • MPN: SK-6
MORNINGSTAR SG-4-Sunguard-Solar-Controller       IN STOCK $39.95

Morningstar’s SunGuard is the world’s leading single module controller. Morningstar has combined all the advantages of their SunSaver charging circuit in a less expensive package to provide an economical controller for small PV systems.


  • Dimensions (LxWxH): 3 × 2.1 × 1.6 inches
  • Weight: .3 lbs
  • 100% Solid State
  • True 0 to 100% PWM duty cycle
  • Setpoint accuracy to 35mV
  • Rated to 20% overloads
  • Fully encapsulated in epoxy potting
  • MPN: SG-4
MORNINGSTAR TS-RM-2

Morningstar’s TriStar Meter-2 (TS-RM-2) Charge Controller

Morningstar's TriStar Remote Meter-2 (TS-RM-2) is an advanced digital meter for use with any TriStar™ solar controller. It is recommended for the Tri-star MPPT Charge Controller.

This remote meter can be flush mounted up to 98.4 feet away from the controller. The meter's easy-to-read display (2 line x 16 character LCD's) shows extensive system and controller information. It includes logged data, bar graph metering, alarms and faults for easy troubleshooting. Its language capability includes English, French, German, Portuguese or Spanish.

Using Morningstar's MeterHub allows the TS-RM-2 to be networked in multi-controller systems, so that aggregate system and individual controller data to be displayed simultaneously on one meter.

 

Features & Attributes
  • Dimensions (LxWxH): 4.5 × 4.5 × 1.4 inches
  • Weight: 2.25 lbs
  • Uses standard 6 conductor RJ-11 connectors.
  • TS-RM-2 fits a “double gang” electrical box and includes 30 meters (98.4 feet) of cable.
  • Both data and meterbus power flow over a single cable.
  • Network supports up to 15 devices and, optionally, more than one meter per system.
  • Four directional pushbuttons for easy navigation of display screens.
  • Backlighting to enhance readability.
  • This optional meter can be added during the initial controller installation or added anytime in the future. It can be connected temporarily to troubleshoot one system and then moved to monitor other sites.
  • Displays individual controller data from up to 14 TriStar controllers with optional Morningstar Meterhubs.
  • Aggregates system data to show total charge, load and battery charge/discharge state.
  • Auto detects any device found on the network.
  • MPN: TS-RM-2
MORNINGSTAR TS-M-2                                                              IN STOCK $125.95
Morningstar Corporation
Digital Meter TS-M-2 (mounted on controller)
for TriStar Charge Controllers

The meter will display a great deal of information about the TriStar controller and the operation of your system. In addition, the meters enable manual functions and controller diagnostics. These capabilities will increase your confi dence that the system is working properly and will help you to improve system reliability, battery life, and system performance. It is worth the time getting to know your meter!

Features

  • Intertek ETL Recognized for use with Morningstar’s TriStar family of charge controllers (both the TS line and TS-MPPT line)
  • Complies with CE and LVD standards
  • Suitable for 12, 24, 48 Vdc systems
  • Fully protected from wiring faults
  • Controller-mounted and remote versions can be used together
  • Extended LCD temperature rating (-20oC to +70oC)
  • Multilingual display (English, French, German, Portuguese, Spanish)
  • Displays aggregate system data from multiple TriStar controllers
  • Manual Ah resets and equalization control for individual controllers and for multi-controller systems
  • Diagnostic capabilities
  • View internal logged data stored in TriStar controllers that have datalogging capability
  • Connections are by standard RJ-11 6-position modular plugs
  • 5-year standard warranty
MORNINGSTAR RM-1-Remote-Meter                                           IN STOCK $105.95
Four digit display with custom icons Compatible with several Morningstar controllers and inverters Displays voltage, current, temperature, logged data, settings, alarms and error reporting Includes 10 meters of wiring with RJ-11 connectors and mounting screws



- Mount in the wall or on the wall
- Adjustable Settings
- Includes: (4) #8 x 1-3/4" screws
- Includes: Meter Maps
- Includes: Mounting Frame and 10m (33 ft) Meter Cable
MORNINGSTAR Meter-Hub-1                                              IN STOCK $109.95
Morningstar
MeterHub Communication Hub
HUB-1

Morningstar's MeterHub (HUB-1) allows multiple Morningstar products to communicate over a Meterbus netword to provide improved data monitoring, additional capabilities and lower system cost.

  • Enables multiple controllers to share a single TriStar meter and display both single controller data (TriStar #1, TriStar #2…) as well as aggregated data for the entire system.
  • Enables multiple controllers to share a single Relay Driver and fully utilize all 4 channels of the Relay Driver for different functions (alarms, load disconnects, generator starts) from multiple products.

The MeterHub allows up to 15 Morningstar products on a single MeterBus network. The product electrically isolates devices that supply power to the network, preventing damage to the network in the event of grounding problems. Five status LED’s indicate the proper network connection to each port. The MeterHub is suitable for either wall or DIN rail mounting.

Compatible With:
TriStar, TriStar MPPT
TriStar Meter-2
TriStar Remote Meter2
SunSaver MPPT
Relay Driver
MORNINGSTAR RELAY DRIVER                                              IN STOCK $259.95
MORNINGSTAR RTS                                                        IN STOCK $39.95
AS 12 VOLT 25 AMP CHARGE CONTROL PRE-WIRED BOX W/WHIP. Comes Complete with 10AGW MC4 Cables w/connectors. Battery cables and connectors with Heavy Duty Breaker Switch. Diode and MC4 Inline Fuse.

ASNC25A 12VOLT 25AMP CHARGE CONTROL W/WHIP

$299.95

AS 24 VOLT 25 AMP CHARGE CONTROL PRE-WIRED BOX W/WHIP. Comes Complete with 10 AGW MC4 Cables w/connectors. 8 AGW Battery cables and connectors with Heavy Duty Breaker Switch. Diode and MC4 Inline Fuse.

ASNC25A 24VOLT 25 AMP SOLAR CHARGE CONTROLLER W/WHIP

$309.95

AS 36 VOLT 25 AMP CHARGE CONTROL PRE-WIRED BOX W/WHIP. Comes Complete with 10 AGW MC4 Cables w/connectors. 8 AGW Battery cables and connectors with Heavy Duty Breaker Switch. Diode and MC4 Inline Fuse.

ASNC25A 36VOLT 25 AMP SOLAR CHARGE CONTROLLER W/WHIP

$319.95

AS 48 VOLT 25 AMP CHARGE CONTROL PRE-WIRED BOX W/WHIP. Comes Complete with 10 AGW MC4 Cables w/connectors. 8 AGW Battery cables and connectors with Heavy Duty Breaker Switch. Diode and MC4 Inline Fuse.

400 WATT SOLAR GOLF CART KIT

$1,295.00

AS400W48V SOLAR GOLF CART KIT                       (Shown Above is AS400W48 Kit Completed.)
400 Watt Solar Powered Golf Cart Kit. 4 100 watt mono-crystalline solar panels. 1 48 volt 25 amp charge controller pre-wired with MC4 panel connectors & battery hook-up with disconnect. All mounting hardware included. Digital voltmeter included. BATTERIES NOT INCLUDED.

Complete 400 Watt 48 Volt Solar Powered Golf Cart Kit
Kit: AS400W48V                                                               

AS
300W36V SOLAR GOLF CART KIT                        (
Shown Below is AS300W36 Kit Completed.)
300 Watt Solar Powered Golf Cart Kit. 3 100 watt mono-crystalline solar panels. 1 36 volt 25 amp charge controller pre-wired with MC4 panel connectors & battery hook-up with disconnect. All mounting hardware included. Digital voltmeter included. BATTERIES NOT INCLUDED.

Complete 300 Watt 36 Volt Solar Powered Golf Cart Kit
Kit: AS300W36V

300 WATT 36 VOLT SOLAR GOLF CART KIT

$1,149.95

ASNC25A 25 AMP 48VOLT SOLAR CHARGE CONTROLLER W/WHIP

$319.95

GOLF CART KITS AVAILABLE IN 400 WATT 48 VOLT & 300 WATT 36 VOLT. 100 WATT MONO-CRYSTALLINE SOLAR PANELS. CHARGE CONTROLLER IS 99.5% EFFICIENT AND EVEN BRINGS OLD BATTERIES BACK TO LIFE. EVERY CHARGE CONDITIONS AND MICRO- EQUALIZES THE BATTERIES WITHOUT DAMAGE OR OVERCHARGING & GASSING.
BEFORE ORDERING: CHECK BATTERY VOLTAGE OF EACH BATTERY FIRST TO MAKE SURE YOU DON'T HAVE A SHORTED CELL!
THIS KIT WILL BRING YOUR BATTERIES BACK TO LIFE ENOUGH TO PLUG THEM BACK IN. MOST GOLF CART CHARGERS WON'T WORK IF THE BATTERIES ARE BELOW A CERTAIN VOLTAGE. AFTER A FULL CHARGE 6 HOURS OF FULL SUN A DAY IN A FEW WEEKS YOU MIGHT NOT HAVE TO PLUG IT IN AT ALL (Except with heavy use).
The Air1.Solar Golf Cart Kits.
AS400W48V  400 WATT 48 VOLT Kit.  
AS300W36V  300 WATT 36 VOLT Kit.
All you need are a few tools and a drill.
These Solar Golf Cart Kits are Designed to Fit Many Golf Carts with the
Challenge of the Domed Roof. The Mounting Kit has the Flexibility to Adapt to
Most Golf Cart Roofs Without Any Other Parts. Simply Find the Center of the
Roof and Lay Out the Mounting Rails on the Roof.  Attach the L-Feet to the Rails.
Put the L-Foot at the Lowest Position in the Center. To Clear a Really High
Pitched Dome with 2 Angles, the Rails can be Placed From 18" to 45" in Width.
Measure carefully before Drilling. The L-Feet Come with Rubber Gaskets for No
Leaks. 4 100 Watt Solar Panels Mounted are 48" wide & 88" From front to
back. 3 100 Watt Solar Panels Mounted are 48" Wide & 66" From front to back.
The Rails can be Adjusted to create and Overhang if Desired. The Hardware is
Really Cool and will Not RUST. Hex Wrench Included in Kit.
Please call 706-689-0000 with any Questions.  
The Air1 Solar AS400W48 & AS300W36 Solar Powered Golf Cart Kits.
All you need are a few tools and a drill.

Complete solar powered golf cart kits. Includes 100 watt mono-crystalline solar panels. 1 25 amp charge controller. All cables needed to hook-up to solar panels & batteries. All mounting rails & hardware included. Batteries NOT Included. This charge controller has been documented bringing bad batteries back to life.This kit may not cure your BAD BATTERY problems but, this controller conditions the batteries without gassing them and micro equalizes on every charge and can increase battery life up to 75%. The batteries chemical process actually control the charging. Before buying this kit, have your batteries checked so you can see the results for yourself. The charge controller is 99.5% efficient. Everything you need is included. It should take 4 to 6 hours to completely install this kit. Digital voltmeter included, lets you park in the optimum position for improved charging.

If you don't have the technical knowledge and skill to install this kit,
Please Go to a Professional!

DO NOT INSTALL THE SOLAR PANELS IN THE SUN! THE PANELS ARE MAKING POWER IN THE SUN AND CAN CAUSE A FIRE, INJURY OR WORSE!


We assume no liability or responsibility for any installation or use of this kit in any way.


Make sure the cart is turned off and no load is on the fully charged batteries. Cart should have brakes applied and no combustible materials or liquids in the area.

Find a place in the battery compartment to mount the charge controller. Make sure all leads including the solar panel connectors, will reach when picking the spot.  Connect the 2 negative wires to the negative battery terminal. Next connect the disconnect breaker in the off position to the positive terminal. It will spark a little on connecting. You might need a stand-off terminal on some batteries.
   
Find the center of the roof. Lay out the rails to size up placement and overhang if desired. Use the foam from the solar panel box as a template for spacing. Connect the L feet to the rails hand tight. for best results position L feet in the center at the lowest position and the front and rear at the highest position. Drill the holes as close to the front and back for greater flexibility, such as an overhang in the back. Use the end rail clamps to position the center panels for position. Substitute with mid rail clamps when adding the other panels. Add front and rear panels and lock down with the end rail clamps. Some rail kits are longer than shown in photo. If the rails don't reach, longer bolts with washers or vibration isolators can be added to accommodate your roof. Connect the panels in series starting with the shortest MC4 cable to it's mate to make sure all connectors will be long enough. Make sure you have the series connections right before connecting. It takes a special tool to unplug them easy!  We recommend to install panels in the evening out of the sun and in the morning look for the green light. Park in the sun and check the meter for optimum angle. This kit is perfect for golfing, urban use and especially hunters. It even brought these old batteries (shown) back to life without having to plug in the AC charger for weeks. 6 hours of full sun is required for best results. Morning sun towards solar noon till 3pm or 4pm is desired. The setting sun is further away and has less charging power.

 

BLOG: WE FIELD TEST THESE SYSTEMS IN THE REAL WORLD!
IMAGES BELOW SHOW 1.7K SYSTEM IN THE GEORGIA SUN.

190 WATT MONO CRYSTALLINE SOLAR PANELS 24 VOLT MC4.

MAGNUM E PANEL PURE SINE WAVE INVERTER CHARGER. MIDNITE SOLAR LIGHTNING ARRESTORS. MAGNUM DIGITAL REMOTE ACCESS MONITORING, WIRELESS IMAG AUTO GENERATOR START, MIDNITE SOLAR CLASSIC 250 CHARGE CONTROLLER, MIDNITE SOLAR MC4 COMBINER BOX

 EDISON NICKEL IRON BATTERY BANK. 24 VOLT SERIES. REBUILT CIRCA 1906-1908.SOLID COPPER COOPER CONNECTORS.
 
OFF GRID SOLAR POWER FIELD TESTS ARE HERE.
8 100 WATT PANELS. 4 MONO CRYSTALLINE (TOP) 4 POLY CRYSTALLINE (BOTTOM).
MIDNITE SOLAR BREAKER BOX AND LIGHTNING ARRESTOR.
BLUE SKY CHARGE CONTROLLER.
TROJAN T-105 RE 6 VOLT BATTERIES WIRED 24 VOLT.
SAMLEX 2000 WATT PURE SINE WAVE INVERTER 24 VOLT.
BLUE SKY REMOTE MONITORING.
BOTH 12 VOLT AND 24 VOLT REMOTE SYSTEM MONITORS.
AUTO INDUSTRY QUICK DISCONNECT BREAKER.
THIS IS THE 12 VOLT SYSTEM TESTED and RE-CONFIGURED SEVERAL TIMES. ORIGINALLY 4 100 WAT POLYCRYSTALLINE WERE OK BUT AFTER ADDING 2 MORE MONO CRYSTALLINE PANELS, (FROM 1 STRING OF 4 TO 2 STRINGS OF 3) THE BZ CONTROLLER (LIMIT 500 WATTS) AND THE 12 VOLT RAMSOND PURE SINE WAVE INVERTER SEEMED MORE SUITED FOR AN RV OR CAMPING. SHOWN IS 3 100 WATT MONO-CRYSTALLINE AND 4 100 WATT POLYCRYSTALLINE ARRAY. (NOTE THE ODD PANEL WAS USED FOR ANOTHER TEST FOR A SMALLER 12 VOLT SYSTEM). NOTICE THE SOLAR POWERED MOTION ACTIVATED WIRELESS CAMERA. ALSO THE SMALLER 12.6 WATT PANEL FOR SOLAR POWERED ATTIC FAN. 6 TROJAN 6 VOLT T-105 RE-WIRED SERIES/PARALLEL 12 VOLT FOR 660 AMP HOURS.
This SOLAR Off-Grid System Was Just Converted From 12 to 24 Volt. ON ANY CHARGE CONTROLLER, HOOK UP THE BATTERY TEMPERATURE SENSOR. SAVE YOUR BATTERIES FROM OVERCHARGE BURNOUT! WHEN BUYING ANY INVERTER MAKE SURE THE VOLTAGE IS 120 VOLT. DON'T BE FOOLED BY 110 VOLT OR 115 VOLT RATING. THE plus or minus 5% CAN DROP YOU VOLTAGE AS LOW AS 106 VOLTS AC WITH NO LOAD. Pay attention to the Inverter's specs. 24 volt and 48 volt systems are more efficient than 12 volt.
The larger 24 volt and 48 volt systems can have single phase (2 hot legs) power in 1 unit. I don't recommend stacking inverters. 
The top inverter is just sitting there. THIS IS NOT STACKING INVERTERS! LOL
THIS 4 100 WATT POLY CRYSTALLINE ARRAY WORK WELL WITH THE 12 VOLT SYSTEM. ANY INCREASE IN PV WATTS IS MORE EFFICIENT GOING TO 24 VOLTS. TESTING MPPT VS PWM ON THE SAME PANELS, MPPT IS BETTER! SCHNEIDER (TRACE) C40 PWM CHARGE CONTROLLER WITH REMOTE AND BATTER TEMPERATURE SENSOR.
2 6 VOLT TROJAN T-105 RE IN SERIES TO 12 VOLT CONFIGURATION.
MODIFIED SINE INVERTER FROM SAM'S CLUB. 
NOTICE BREAKER FOR BATTERY QUICK DISCONNECT.
REMOTE MONITOR FOR STATUS.

This DIY SOLAR PANEL ARRAY was finished just in time. The day I completed all hook-ups and charged the 6 Trojan T-105RE Batteries, A Storm came up and the grid power went out. My basement leaks during flash flooding and is one of the reasons for the need for an alternate power source. Just as the rain and hail came down in buckets, it was hard to believe the panels were still charging the batteries (MPPT). Then my basement started leaking. I hadn't planned for this to be the test, but I plugged in a light and my shop vac and kept my basement from flooding. Now I have a fail safe for my sump pump and small power needs. I'm waiting for technology to affordably redo my roof with PV Roof Material.
THE HOLE
I DUG THE HOLE EVEN AFTER THE 4 FT DEEP 80 FOOT FRENCH DRAIN TO PUT IN A SUMP PUMP. AFTER SEVERAL AC PUMPS STILL NOT STOPPING THE LEAK ON AC, I  DECIDED TO DIG DEEPER AND GO 12 VOLT NOTE THE 12 VOLT SYSTEM WITH A MARINE BILGE PUMP AND FLOAT SWITCH KEEP THE WATER PUMPED OUT OF THE HOLE WITH A HEAD OF 6 TO 7 FEET. WHEN IT DOWNPOURS THE BASEMENT STILL LEAKS. THE HOLE FILLS VERY QUICKLY WITHOUT THE PUMP. THE UNDERGROUND WATER TABLE RISES IN THESE HILLS.
THIS SYSTEM HAS BENN GOING SINCE 1997. A 400 WATT WIND TURBINE WAS ADDED RECENTLY. THE BP PANELS ON THE LEFT WERE MANUFACTURED IN 1997. THE 100 WATT MONO CRYSTALLINE PANEL ON THE RIGHT WAS ADDED LAST YEAR WITH THE MIDNITE SOLAR BREAKER BOX AND LIGHTNING ARRESTOR.. TRACE (SCHNEIDER TODAY) CONTROLLER AND MODIFIED SINE WAVE INVERTER HAVE PASSED THE TEST OF TIME UNDER THIS MOBILE HOME ON 100 ACRES AS SOLE POWER SOURCE. THE TROJAN L-16 RE B BATTERIES WERE A SOLID INVESTMENT FOR 2013. CUSTOM ARTICULATING PANEL ARRAY FRAME by VETERAN GLASS. NOTICE ADDING 2 MORE 100 WATT PANELS TO THE ARRAY. THE WIND TURBINE AND ALL 6 PANELS POWER THE 24 VOLT THE OFF-GRID CABIN SYSTEM. THE SHED SYSTEM HAS TWO 1997 UNI-SOLAR PANELS, 24 VOLT FLEXCHARGE CHARGE CONTROLLER & THREE 8 VOLT GOLF CART BATTERIES. THIS SYSTEM IS 24 VOLTS. NO 120VAC INVERTER. 24 VOLT 3450 LUMENS OUTDOOR LED LIGHTS ARE VERY, VERY BRIGHT!   
POLE MOUNT KIT UP TO 3 PANELS. 360 DEGREE SWIVEL X & Y AXIS.
Solar Heater Warms Air to Heat House. Mike Daniels Design.